Trimble Reality Capture: Capture, analysis, and collaboration

Eleccon Maquinarias Experience

Our friends at Eleccon Maquinarias present a workflow to prevent geometric problems in the installation of piping lines. The experience is based on the use of tools from the Trimble Reality Capture portfolio, such as the Trimble X7 laser scanner, Trimble Realworks processing software, and the Trimble Connect collaboration platform. This integration has been decisive in obtaining fast, precise, and visible results for all interested parties. This way, any geometric deviation that could lead to delays and cost overruns in the project is detected in a timely manner.

It should be considered that the success of laser scanner implementation depends not only on its technical specifications but also on the workflow it offers from capture to the creation of the desired product and its subsequent collaboration with various stakeholders. The laser scanner captures reality through millions of points surveyed in a short period, so it is vital to consider how this big data is handled to avoid losses from over-processing, waiting times, etc.

Capture

The experience begins with scanning the environment where the assembly will take place and then scanning the fabricated pipes that will be installed. Thanks to the high-sensitivity measurement mode, possible information losses are avoided in case the component has reflective or dark surfaces. To complement the laser scanner data, the annotation tool can be used, which allows taking images and manually entering collected data. This way, all information is managed from a single platform, facilitating its processing and avoiding errors. On the other hand, the use of a high-performance tablet in the field allows us to visualize the captured point cloud in real time, ensuring that all necessary information has been collected.

All of the above enables a robust and fluid workflow, reducing complications due to lack of information, errors, over-processing, and unnecessary waiting times.

Dimensional control

Subsequently, in the Eleccon Maquinarias offices, our design and analysis team works diligently processing the point cloud and 3D modeling for the dimensional analysis of the components. Using Trimble Realworks software, the point cloud is processed, segmented, and filtered to facilitate its processing.

A dimensional quality control is performed on the newly manufactured components and the components built on site, comparing them with their 3D design models. This information is vital to ensure successful on-site assembly and to generate 2D and 3D As-built documentation.

With this information, our team can review pipes, foundations, and other critical aspects of the project, detecting early collisions or installation problems between them.

This 3D model will allow visualizing the warehouse in detail and from any angle, facilitating the preparation of the plans requested by the client.

Collaboration

Finally, the 2D and 3D information is shared through the Trimble Connect common data environment with the various interested project stakeholders. Here, teams have accurate and clear information to plan and coordinate project execution.

This analysis has allowed us to detect interferences and better understand the work procedure, the necessary materials, and how to plan the tasks to be carried out more effectively. Likewise, manufacturing errors are detected and resolved before on-site execution.

It is important to consider that digital transformation is not just about applying technology to the project, but also about focusing on processes and people, so the effort and dedication of the team behind each project are vital for the project's success.